precision CNC-machined mounting base assembly About
Precision CNC Machined Mounting Base Assembly
Product Description
PITRUKRUPA ENGINEERING manufactures high-quality Precision CNC Machined Mounting Base Assemblies for industrial machinery, automation systems, and OEM applications. Manufactured using advanced CNC milling and machining technology, these components provide exceptional dimensional accuracy, high structural rigidity, and reliable performance. Each mounting base assembly is produced according to customer drawings and quality standards to ensure perfect fitment and long service life.
Our CNC machined mounting base assemblies are available in Aluminium, Mild Steel, Stainless Steel, and Alloy Steel with customized dimensions, mounting hole patterns, and surface finishes. These components are widely used in machine tools, robotic systems, automation equipment, packaging machines, and precision engineering industries.
Features
- High-precision CNC machining
- Excellent dimensional accuracy
- High structural strength and rigidity
- Smooth machined surfaces
- Precision drilled and tapped holes
- Corrosion-resistant material options
- Custom sizes and designs available
- Manufactured as per customer drawings
Specifications
- Material: Aluminium, Mild Steel, Stainless Steel, Alloy Steel
- Manufacturing Process: CNC Milling & Precision Machining
- Tolerance: Up to 0.01 mm
- Surface Finish: Natural, Polished, Anodized, Powder Coated or as required
- Length: 300 mm
- Width: 250 mm
- Height: 80 mm
- Weight: 7.5 kg
Applications
- CNC Machine Tools
- Industrial Automation
- Robotics Equipment
- Assembly Fixtures
- Packaging Machines
- Hydraulic & Pneumatic Systems
- OEM Machinery
- Precision Engineering Equipment
Superior Precision for Demanding ApplicationsThis mounting base assembly is engineered with advanced 5-axis CNC machining, making it ideal for high-precision equipment where stability, minimal deviation, and reliable alignment are paramount. Achieving up to 0.01 mm tolerance, it supports applications requiring exceptional accuracy, such as metrology, automation, and laboratory instrumentation.
Exceptional Material and Surface IntegrityCrafted from 6061 or 7075 aluminum alloy, this base offers an optimal balance between strength, lightness, and corrosion resistance. Anodized with a 10-15 m protective layer, it maintains a sleek, natural metallic appearance while withstanding abrasion and oxidation-essential for long-term performance in demanding environments.
Assured Quality and CleanlinessManufactured in accordance with ISO 2768-mK, each assembly is comprehensively deburred and finished in a particle-free, clean-room environment. This not only ensures consistent dimensional accuracy, but also guarantees the product is free from contamination, meeting the requirements of sensitive applications.
FAQ's of precision CNC-machined mounting base assembly:
Q: How is the precision achieved in the CNC-machined mounting base assembly?
A: Precision is attained using cutting-edge 5-axis CNC machining, enabling complex geometries and tight dimensional tolerances. Our processes allow us to achieve minimum tolerances of 0.01 mm and a maximum flatness deviation of 0.02 mm, making the assembly suitable for demanding precision equipment.
Q: What materials and surface treatments are used for the mounting base?
A: The base is made from high-grade 6061 or 7075 aluminum alloy and receives a protective anodized coating ranging from 10 to 15 m in thickness. This treatment enhances durability, corrosion resistance, and ensures an attractive natural metallic (silver) finish.
Q: When should this mounting base assembly be used?
A: This assembly should be used whenever high precision and stability are vital, such as in mounting sensitive equipment, metrology instruments, or custom fixtures, especially where ISO 2768-mK compliance and clean, particle-free surfaces are required.
Q: Where is this CNC-machined base commonly applied?
A: It is predominantly utilized in laboratories, clean rooms, production lines, and research environments where the integrity of mounting fixtures directly influences device accuracy and performance.
Q: What is the benefit of the minimum tolerance and flatness specifications?
A: The ultra-tight tolerance (0.01 mm) and flatness (0.02 mm) ensure precise alignment, minimizing mechanical errors and ensuring the stability of mounted equipment, which is critical for precise measurement and automated processes.
Q: How are clean-room standards integrated into the production process?
A: After CNC machining and thorough deburring, each mounting base is assembled and packaged in a controlled clean-room environment, guaranteeing it is particle-free and suitable for sensitive applications prone to contamination.